You will need two layers worth of foam a white or brightly colored foam for the bottom pad layer, and a dark top layer which will hold the tools. The Foam Factory stocks a variety of closed-cell foams that work well as tool case inserts, including cross-linked polyethylene, polyethylene roll, and standard polyethylene. Because of its moisture resistance and durability, only closed-cell foams should be used to make tool inserts. After calculating how much foam you will require, you need to decide what type of foam to use. The craft foam sheets should snugly line the drawer on all sides, so carefully measure the interior dimensions of each drawer you want to organize. The first step in making your own tool chest insert is figuring out how much material you’ll need. Simply put, if you’re comfortable tracing, cutting, and gluing two pieces of foam together, you’re qualified to make your own toolbox liners. These inserts are incredibly easy to make on your own, requiring only a tape measure, foam sheets, spray adhesive, a non-serrated knife, and a marker.
Not only do these liners organize stationary tool chests, they can prevent you from leaving behind tools you brought to a job site. Tool case liners are made out of layered, custom-cut closed-cell foam that creates a unique spot for each tool in your collection.
The smartest, simplest and most cost-effective way to do this is by creating your own foam insert tool chest liners, a DIY project that will save you time and headaches each time a job pops up. The solution is to create a special spot for each tool that allows you to quickly find it, while making putting it back easy enough that you’ll actually do it. More often than not, things break in the middle of something else we’re already doing, so as soon as the problem is fixed, the tool gets tossed back into its drawer with a promise that we’ll put it back in its proper place when we have the time, which of course, is never. Organization is what it always boils down to, but that’s something more easily recognized than changed.
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